A major contract is won by an industrial manufacturer. Even though the production needs for each month have increased, the factory doesn’t suddenly have more floor space or experienced employees. A second shift may help temporarily, but it may also create new work or training, supervision and quality-control regulations.
Image credit: automatedsolutions.com.au
This is a crucial purpose for robotic automation. Robotics goes beyond replacing people with machines. It could be utilized to modify the methods that manufacturers employ to use their production capacity.
Take a look at the time that passes between products
Inefficiency in manufacturing doesn’t need to be dramatic. For instance, suppose an operator is spending 15 seconds arranging the component, another 10 seconds applying material, and several more seconds to transfer it onto the next task. The time difference could seem minor for one component. If repeated thousands of times the second can add significant production time.
The same is true for wasted material. The same is true for the waste material.
Before making a decision on the equipment they require, businesses looking into robotic automation Australia will benefit from studying these tiny losses. The needs analysis conducted by ASA is designed to find bottlenecks and waste, quality issues and other limitations to process that could impact an automation project.
A Robot must be able to integrate the Process Itself
A robot is one of many engineering decisions. Tooling, guardings, controls, sensor, conveyors and fixtures could also be needed. Engineers should think about the reach, payload and how the robot will operate and interact with the surrounding.
ASA provides concept development, system design, CAD simulation, and offline programming as part of its approach to FANUC robotic automation. Digital simulation lets engineers investigate configurations and estimate cycles before the system is put into operation at the factory floor of the customer’s. This is particularly helpful in cases of space limitations or when a new robot needs to be integrated with existing production lines.
The importance of consistency in painting and dispensing
Certain manufacturing processes show the benefits of controlled movement particularly well. Imagine coating hundreds of components. Not just completing components quickly is the goal. The distance, movement, speed, and application need to be monitored from the start of the production run to the end.
The ASA specialists are skilled in painting and dispensing across different industries such as automotive and aerospace. In these environments, industrial robotic automation can provide repeatable programmed movement while also reducing employee exposure to physically demanding or potentially hazardous processes.
The reduction in waste and the improvement of productivity can be accomplished by better control.
The System Needs People After Installation
Automation does not eliminate the need for skilled manufacturing. It transforms the knowledge needed to run and maintain the process.
Employees should be aware of how to safely operate equipment, recognize abnormal behavior as well as troubleshoot issues and take care of maintenance. The production requirements can also alter, indicating that programs and processes may need modifications later.
ASA offers on-site training including programming, safety as well as troubleshooting techniques and electrical and mechanical maintenance. The company provides continuous maintenance and service to ensure that the equipment is in top order and wear and tear issues are dealt with.
Capacity is about more than working faster
For Australian manufacturers, increasing capacity doesn’t necessarily mean purchasing an additional building or adding workers to repetitive processes. The more important question to consider is whether your current manufacturing process could be improved.
ASA has been working on and the integration of automation systems since 2002. It has assisted manufacturers in Australia and projects across the globe. Its approach connects needs analysis Engineering, simulation, FANUC robot integration training, as well as servicing.
Automation is not the only goal. A system worth investing in will provide a manufacturer with tangible results, which include greater reliability in production, better quality, more secure procedures and reduced waste, or an increase in capacity.